The well-functioning operation of the water supply system is one of the most important attributes of comfortable living both in a luxury cottage and in a modest summer house. Often owners have to equip an individual water supply network. After all, far from all settlements there is a centralized water supply.
The water pressure sensor in the water supply system will automate its supply to the taps. A small-sized device will significantly increase the resource of pumping equipment, and at the same time prevent destructive water hammers for equipment.
You will learn about how the device works and how to choose it competently taking into account the operating characteristics of the water supply system, having familiarized yourself with the information provided by us. We described in detail the device and the principle of operation of the sensor. The information proposed for consideration was supplemented by photos and video materials.
Appointment and scope of use of the device
Issues that many residents of large cities do not even suspect of become immediately relevant after acquiring suburban real estate. Among them is a personal water supply device, one of the important elements of which is a pressure sensor.
Living in the fresh air is doubly pleasant if you can take a bath, use a washing machine or turn on automatic watering of beds planted with homemade vegetables, strawberries and herbs. To satisfy all the needs of residents of a particular private household, a well-functioning water supply system is required.
To automate the process of water intake, pressure sensors are installed in autonomous water pipes, the following selection introduces the specifics of their use:
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Pressure sensors - devices that respond to lowering and increasing values of water pressure in the water supply system above or below user-specified limits
Instruments that respond to changes in pressure in the system work in tandem with a hydraulic accumulator
When the pressure generated by the membrane of the accumulator increases, an electrical circuit is created that cuts off the power to the pump. When lowering, the sensor gives a command to turn on
Pumping stations designed for pumping water from shallow sources or pumping it from a reservoir are equipped with a pressure switch during assembly
There are pressure sensors that perform not only direct duties. For example, switch electromechanical models stop the unit when the threat of dry running
The automation unit performs similar work, which differs from electromechanical sensors in a more complex device and the ability to more accurately adjust pressure values
When using an automation unit, it is not necessary to include a hydraulic tank in the system, as it is in a miniature version in the device. In domestic pumps manufactured in recent years, the automation unit is often mounted in a housing
Pressure sensors are used in systems with surface and submersible pumps. They are installed in independent systems to automate the process of water intake.
Pressure sensor in an autonomous water supply
Use paired with a hydraulic tank
The device is mounted on a hydraulic accumulator
Sensor in pumping station format
Arrow type pressure switch
Automation Electronics
Built-in automation unit
Scope of application of pressure sensors
The owners of cottages and cottages use water from wells and boreholes. For its fence, modern equipment is used, the heart of which is a pump. He, as necessary, pumps water. To extend the service life, install a special sensor that monitors the pressure of water in the pipeline.
So that the water in the country does not end at the most inopportune moment, for example, when washing dishes or in the midst of bathing, auto control for turning on the pump will help
The second name of this device is a pressure switch. In some models of pumping stations, it is included. The sensor has the settings set by the manufacturer. Its purpose is to provide the optimal frequency for turning the pump on and off.
If the relay copes with the function assigned to it, then the heart of the individual water supply will work for a long time. Otherwise, the pump may overheat and burn out quickly.
When 5-6 households permanently reside in the house, they turn on taps to wash their hands, use the toilet, wash dishes, take a bath, and use water to wash a car or water the garden. It is difficult to imagine how long a pump would have lasted, the operation of which is not controlled by the sensor. It would turn on every time users need water.
A regular drop in pressure and, as a result, a low pressure of water, is fraught with frequent switching on of the pump. This may be due to incorrect setting of the water pressure sensor.
Classification of controller models
The market for equipment and spare parts for water supply systems is replete with offers from domestic and foreign plants. Among the pressure sensors you can find both inexpensive and simple models of Russian manufacturers, as well as expensive multifunctional solutions.
Expensive pressure controller options include an integrated pressure sensor. Such devices, as a rule, not only control the pressure, but also equalize it.
All types of sensors can be divided into 2 main groups:
- electromechanical;
- electronic.
The first type of devices has a metal plate that responds to the pressure of the hydraulic tank membrane in the system, closing or opening contacts. If its value is insufficient, then the pump is turned on, and otherwise - shutdown.
The electronic type of sensors sends a signal about the deformation of the membrane to the automatic control system. The received information is analyzed, a command to turn off / turn on the pump is received.
Such equipment is very sensitive to the slightest deviation from the set values, it has protection from the "dry" course. Depending on the model, it is possible to automatically start the system after an emergency shutdown, notifying the owner of problems by sending a message to a mobile phone and other additional functions.
It is advisable to install complex devices in country houses where several family members are planned to live all year round
For example, the Spanish regulator KIT 02, which acts as a pressure sensor, is able to maintain a constant pressure of a predetermined value, protects against dry running, has a reverse valve, a built-in pressure gauge, and dampens water hammer. But the cost of this model is far from 1000 rubles.
The most popular options for water pressure devices in a private water supply system:
- Russian - RDM-5 from Dzhileks;
- German - Grundfos FF 4-4, Tival FF 4-4, Condor MDR 5/5;
- Italian - PM / 5G, PM / 3W from ITALTECNICA, EASY SMALL from Pedrollo;
- Spanish - electronic regulator KIT 00, 01.02, 05 from ESPA.
One of the budget solutions can be a sensor from the company Dzhileks RDM-5. It has factory settings for the lower and upper limits of 1.4 and 2.8 atmospheres respectively. You can change the range yourself, given that the operating values of this device are from 1.0 to 4.6 atmospheres.
Comparison table of various sensors from Russian and European manufacturers. The last two options are electronic. Their cost is many times higher than mechanical
The device of the German company Grundfos model FF4-4 is distinguished by the ability to set the settings with an accuracy of 0.01 atm. Its working range is from 0.07 to 4 atmospheres, and FF4-8 - up to 8 atm. It has a transparent cover and a special scale inside the device.
Well-thought-out functionality and excellent design of German models gives pleasure to use the device
All this greatly simplifies self-adjustment - no need to twist the nuts and wonder if it is enough. The scale immediately shows the result. The main negative quality of the device is the cost, which is almost 5 times higher than RDM-5.
The device and principle of operation of a typical sensor
Most often, owners use mechanical type sensors. Their main advantage is independence from electricity. They do not require a dedicated outlet to turn the device on.
These devices are designed to turn the pump on and off when the set pressure indicators are reached. Therefore, the pump is connected to the network through a sensor.
The structure of the device depends on the model and manufacturer. More often summer residents use the simplest Russian relay (+)
The simplest and most popular mechanical sensor is the RDM-5. It consists of the following elements:
- metal platform;
- membrane;
- piston;
- springs;
- adjusting bolts with nuts;
- plastic case;
- electrical contacts.
More expensive models of foreign manufacturers may have a scale for adjustment, a built-in pressure gauge and other components that allow you to perform a wide variety of functions.
With a water pressure sensor it is much more convenient to organize watering of beds, flower beds, shrubs and lawns
By the number of features and cost, the following groups of pressure sensors can be distinguished:
- simple pressure switch;
- additional sensor for protection against dry running. It is paired with a simple relay, for example, from the company Aquatica;
- water pressure controller - a complex device with a sensor, pressure gauge, many other functions and a fairly high price.
The installation of electronic controllers with an integrated pressure switch and pressure gauge is more complicated than mechanical ones. Such devices, depending on the model, have an additional regulator that prevents pressure drops in the system. This ensures always uniform pressure, regardless of whether the pump is operating at a particular moment.
A sensor that controls the operation of the pump is installed, as a rule, in water supply systems with a hydraulic accumulator. The device is always mounted in front of the storage tank. Its function is to continuously measure the water pressure in the system. The sensor compares these readings with the given indicators.
If the homeownership is located in an area with frequent blackouts, it makes sense to install a large storage tank in the attic
As soon as the pressure becomes lower than specified by the settings, the contacts close and the pump starts, starting the water intake. It fills the accumulator, which helps to create the required pressure.
When the sensor fixes the upper pressure limit set by the owner of the house, the electrical contacts open - the pump stops working.
The frequency of on / off depends on the volume of the accumulator, the pressure in the system and the number of water consumers. For example, if the hostess of the cottage takes a bath, her husband enjoys a hydromassage in the shower, and the kitchen has a dishwasher, then the sensor will turn on the pump at some point.
First, when you turn on the taps and shower heads, water will come from the storage tank. As soon as its amount decreases, the capacitance membrane will also reduce the resistance.
Accordingly, the pressure in the system will become less. The tank membrane will immediately respond to this change and, as soon as the readings reach the lower pressure limit set by the user, the pressure switch contacts will close.
At this point, the pump will turn on and begin to pump water into the system, at the same time filling the vacant space in the accumulator. If the taps are still open, then water from the well will flow until the pressure in the system reaches the upper limit of the range specified by the owner.
The volume of the accumulator depends on the needs of a particular household and its residents. The more people live and the more plumbing fixtures installed, the greater the capacity of the tank will be
If in the house an electronic controller with additional functions is used as a sensor, then at the moment when the pressure drops, the water pressure does not become weaker. The built-in regulator helps maintain the desired pressure, and the user does not notice anything, unlike the situation with a simple pressure sensor.
Principles of Adjustment
The device that monitors the pressure and controls the operation of the pump in automatic mode is very convenient to use. He almost does not need attention and maintenance. Is 1-2 times a year to clean from debris and check how the sensor copes with the control of a given range of water pressure.
What you need to know before starting work?
Initially, the owner who bought such a device has 2 options:
- leave the settings set at the factory;
- set the desired response range yourself.
The first option is convenient when the parameters of the pump and pressure in the system correspond to the factory parameters. For simple domestic models, they are 1.4 and 2.8 atmospheres, respectively, for the lower and upper limits. Depending on the device and the manufacturer's company, these figures may differ.
The upper and lower limit of the factory settings must be indicated in the passport in the technical specifications section
If the specified range is suitable for the owner of the house, then it remains only to put the sensor, following the installation instructions. Otherwise, an independent adjustment of the sensor that controls the water pressure in the private water supply system will be necessary.
It is more convenient to adjust the desired range in models having a built-in pressure gauge and a more sensitive graduation scale. But the cost of such a decision will cost a tidy sum.
Before you start adjusting the device, you need to look at the passport for the maximum permissible operating range and compare this data with the pump power. It is important to leave a small margin - you must not allow the operation of the equipment to the maximum. This gap is about 0.5 atmospheres.
Also, it should be remembered that the optimal response range of the pump is 1-1.5 atm. More is not worth it - water shocks may occur that cause irreparable damage to the equipment. The minimum threshold for turning the pump on must be at least 1.4 atm.
If during the operation of the pump there is a probability of a decrease in the water level in the intake below the limits necessary for the normal functioning of the equipment, then it is better to supplement the pressure sensor with an automation unit. Then the unit will turn off when the threat of “dry running”
Even before setting up the sensor, you definitely need to find out what pressure in the accumulator. To do this, it is disconnected from the network, the water is drained, the pressure is checked with a manometer.
If the readings are 1.4 atmospheres or less, then you need to pump up to 1.5 atm. Otherwise, bleed excess air to this value by pressing on the nipple.
Step-by-step setup of the pressure sensor
Depending on the model of the sensor, the steps for adjusting it will differ slightly. Each device has its own parts that are responsible for setting the pump response range. For example, the German FF4-8 has a scale, where everything is extremely simple to adjust. And you do not need to remove the cover for adjusting - it is transparent.
Adjustment can be done independently, having studied the instrument passport or invite a specialist
If this is a complex electronic pressure controller with additional functions, then carefully read the details of the operating pressure indication for the system in the passport.Moreover, it should be at least 0.5 atm less than the maximum permissible values.
Regardless of the make and model of the pressure monitoring device, you must first check the lower limit at which the pump is triggered. To do this, you have to drain the water by opening the tap. As soon as the water injection begins, it is necessary to record the pressure gauge.
Some models of sensors have a built-in pressure gauge, others do not have it, for them you need to buy a separate measuring device
When the pump shuts off, this value should also be written down - this is the upper limit of the maximum allowable pressure in the system. Moreover, these readings should not differ from each other by more than 1.5 atmospheres.
Knowing the initial response range of the equipment, it remains to adjust the upper limit and its difference with the lower. If this is a model with two springs, then the adjustment will occur using a wrench.
First you have to remove the protective cover to see 2 springs under it. Big is responsible for changing the upper limit of the limit. To reduce or increase the boundary value, you have to turn the nut. Moreover, it is better to do this slowly, turning 0.5 - 1 revolution.
Having twisted it once, you need to open the tap and check the pressure value obtained to turn on the pump using a manometer. If the indicator does not suit, continue to turn the nut.
Sometimes, instead of adjustment, it is necessary to clean the flange and contacts of the device from mineral deposits. Inclusions are brought by insufficiently cleaned water or transported through old metal pipes
A small spring is responsible for changing the difference between the upper and lower pressure. When tightening it, it is important to remember that this difference should not be more than 1.5 atm. When the nut in front of the big spring is tightened, and the nut of the small one is also adjusted, it is worth opening the tap again and starting to drain the water.
As soon as the pump starts, you need to remember the value indicated by the pressure gauge - this will be the lower limit. After that, you have to wait until the pressure in the system rises. As soon as it reaches the upper limit, the pump will shut off. This indication also needs to be remembered and compared with the bottom.
If the numbers differ by 1.5-1 atm, do not intersect with the minimum and maximum permissible operating values, then everything worked out. Otherwise, drain the water again and start the adjustment again.
Video # 1. Overview of models of sensors that monitor the pressure in the water supply system:
Video # 2. A detailed video clip about an electronic relay for monitoring water pressure:
Video # 3. Information in the video format about the features of adjusting the domestic water pressure sensor:
Video # 4. About the features of the maintenance of the pressure sensor, which worked for 2 years. At first, the task was to change the previous pump response range:
Having familiarized yourself with the specifics of operation and adjustment of water pressure sensors in private water supply systems, you can configure the device yourself.
If you have doubts about your own abilities, then it is better to call a specialist who enjoys a good reputation. It is important that the sensor works correctly, then there will not be any problems with the entire water supply system of the cottage / country house.
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