Power cords, like other technical accessories, fail at the most inopportune moment. But if you have crimping skills, a new connector and the necessary tool, the problem can be fixed in a few minutes.
Another difficulty is that the Internet wires are multicore, and more often than others, a 4-pair cable is used. Therefore, in addition to practical skills, you will need the correct RJ-45 pinout - a suitable color scheme. If you make a mistake with the distribution of conductors, you can remain without the Internet.
In this material, we will talk about the features of twisted pair cable and provide several cable crimping schemes.
Twisted Pair Features
An ordinary electric wire, for example, VVGng 3 * 2.5 consists of three cores. This can be understood by removing the upper polymer shell. Twisted pair (in other words, a network wire, an RJ-45 cable) can consist of either one pair of wires or several.
Usually, ready-made patch cords are used - pieces of cable of standard length (on average from 0.3 m to 30 m). On both sides, the factory cord is crimped with connectors - small 8-pin plugs that can be inserted into an Internet outlet, a socket on a router, PC, TV and other equipment.
For home use, they offer 1- and multicore cables, but the latter are used more often. Twisted pair goes on sale in bays, sold by meter
But it is also useful to have a piece of cable not crimped in advance: for example, sometimes it is necessary to lead the cable through a small, not more than 5 mm, hole in the wall. Crimping in this case is carried out after installation.
Features of the RJ-45 Internet wire that may come in handy:
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Conductors are usually made of copper or copper-plated aluminum. Each of them is isolated by a thin colored shell. For additional protection, the wires are twisted in pairs and placed in another insulation - outer, more dense. In addition, shielding from Teflon or metal braid, foil can be used.
By the color of the outer insulation, you can determine the purpose of the cable: gray - for indoor use, orange - for fire hazard zones, black - for outdoor use. But now ready-made patch cords of all colors of the rainbow have appeared on sale - the category and other characteristics can be determined by the alphanumeric marking
All network wires by the number of copper conductors are usually divided into two categories: single-core and multicore. In single core, each wiring is a monolith with a thickness of 0.3 to 0.6 mm, brittle and not elastic. In multicore, all conductors are bundles of very thin veins that do not break when bent or twisted.
For home use an Internet cable without protection - UTP. But if you need to throw it through a window or lay it in a common corridor, then it is better to take FTP - foil or STP - with a metal braid. There are maximally protected wires, with shielding of each twist, but they cost much more, and in everyday life it is impractical to use them
Copper core and polymer insulation
Color marking of outer insulation
Number of cores in one cable
Internet cable shielding method
RJ-45 cable bandwidth is determined by category. In total there are 10 categories - 7 main and 3 subcategories. The first four categories are considered obsolete because they do not support the necessary data transfer speed.
The most popular is category 5e, which can consist of 2 or 4 pairs of conductors. This is a more flexible and thinner cable than its predecessor - Category 5 Category D
Almost all the necessary information about the cable is located on the outer sheath. The markings of different manufacturers are different, but such characteristics as category, brand code, screening method (or lack thereof), number of pairs, standard are usually indicated.
About other types of cables that are used to connect to the Internet, you can read in our other article.
Standard Crimp Patterns
The pinout of the twisted pair and the installation of the connectors falls under the regulation of the international standard EIA / TIA-568, which describes the procedure and rules for switching intra-apartment networks. The choice of crimping scheme depends on the purpose of the cable and the characteristics of the network - for example, on throughput.
Thanks to the transparent case of the connector, it can be seen that the cores are arranged in a certain order, and not at random. If you mix a couple of conductors, the switching will be broken
Both types of cables - from 4 or 8 cores - can be crimped directly or crosswise, as well as using type A or B.
Option # 1 - straight 8-wire cable
The direct crimping method is used when you need to connect two devices:
- on the one hand - PC, printer, copy machine, TV;
- on the other hand - a router, a switch.
A feature of the method is the same crimping of both ends of the wire, for the same reason the method is called direct.
Two interchangeable types are distinguished - A and B. For Russia, the use of type B is characteristic.
The pinout diagram of an 8-conductor cable for direct connection of a computer to a switching device (HAB, SWITCH). In the first position - an orange-white vein
In the USA and Europe, on the contrary, crimping by type A is considered more common.
Type A differs from type B in the arrangement of conductors located at 1,2,3 and 6 positions, that is, white-green / green change places with white-orange / orange
You can crimp in both ways, the quality of data transfer will not be affected. The main thing is to observe the order of the veins.
Option # 2 - 8-wire crossover
Cross crimping is used less often than direct crimping. It is necessary if you need to connect two stationary computers, two laptops or two switching devices - a hub.
The crossover is used less and less, as modern equipment is able to automatically determine the type of cable and, if necessary, change the signal supply. The new technology is called Auto-MDIX. However, some home devices have been working properly for years, it makes no sense to change them, so cross crimping can also come in handy.
When cross crimping, it is possible to use types A and B.
A crossover circuit designed for high-speed network equipment (up to 10 gbit / s), made according to type B. All 8 conductors are involved, the signal passes in both directions
To use type A, it is necessary to change the same 4 positions: 1, 2, 3 and 6 - white-green / green conductors with white-orange / orange.
For a network with a lower data transfer rate of 10-100 mbit / s - other rules:
Scheme of type B. Two pairs of twists - white-blue / blue and white-brown / brown - are connected directly, without crossing
The standard A circuit repeats B completely, but in mirror image.
Option # 3 - straight 4-conductor cable
If for high-speed data transmission (for example, Ethernet 100BASE-TX or 1000BASE-T) an 8-conductor cable is required, then for "slow" networks (10-100BASE-T) a 4-conductor is enough.
4-core power cord crimping diagram. Out of habit, two pairs of conductors are used - white-orange / orange and white-green / green, but sometimes two other pairs are used
If the cable fails due to a short circuit or break, you can use the free conductors instead of the used ones. To do this, cut off the connectors and crimp two pairs of other cores.
Option # 4 - 4-wire crossover
For cross crimping, 2 pairs are also used, and twists of any color can be selected. By tradition, green and orange conductors are often chosen.
The crossover crimping scheme for a 4-conductor cable is extremely rare, mainly in home networks, if you need to connect two old computers to each other. The choice of core color does not affect the quality of data transfer.
How to crimp the RJ-45 cable correctly?
There are various ways to crimp the RJ-45 cable, among which there is even crimping the connector without special pliers, using an ordinary flat-head screwdriver.
But we will consider how to competently make a reliable and functional working patch cord, the characteristics of which do not differ from the purchased models.
Selection and preparation of tools
Having at hand a set of special tools, it is much easier to perform crimping of the patch cable. Of course, you will have to allocate the amount for the purchase of a crimper, stripper, tester or crossover, but if you buy a quality tool, it will last for years.
To properly attach the connectors to the cable, you will need:
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There are various types of pincers, but it is advisable to purchase universal ones, that is, designed for crimping several types of connectors at the same time: RJ-45, RJ-11, RJ-12. With the multi-position crimper with different sized sockets, you can work not only with network, but also with telephone wires
The stripper helps to remove the polymeric sheath of the conductors without damaging the cores. It is more difficult to do this with an ordinary construction or office knife, since you need to distribute the effort and act very carefully. The only drawback is that it is not suitable for cutting foil and shielded cables
The twisted pair tester consists of two modules with slots. To test the network cable, one end must be connected to the main master module, the other to the remote remote. The indicators located on the front panel will signal green if the conductors are distributed correctly, and red if the wires are reversed
The tool is a blade with a handle. Equipped with a small hook to extract the cores. The crimper is not needed directly for crimping, but it will come in handy if you need to connect the cable to a power outlet, base, cross or patch panel
Twisted pair crimping pliers - crimper
Stripping pliers - stripper
Cable Diagnostic Tester
Cross Tool
The main of these tools are pliers and a tester - this is the minimum set necessary for the correct pinout and crimping of a twisted pair.
When buying pliers, you need to check their quality and it is advisable to pre-test the tool. Some crimpers are equipped with blades, with which you can clean the veins.
Step-by-step crimping instructions
To make a patch cord, you will need to prepare materials - cable and connectors, arm yourself with a tool and select a pinout diagram depending on which devices the finished cord will connect.
List of materials:
- a twisted pair segment is no longer than 100 m - according to Ethernet pinout this is the maximum length of standards for household use;
- for one cable - two RJ-45 connectors (their marking is 8Р8С);
- a set of tools - crimper, stripper, tester.
Most often, a cable is required to connect a PC to a network device, so we recall the direct crimping circuit, and for reliability, we simply put it in a prominent place so that it is in front of our eyes at the time of distribution of the wires.
The finished color scheme can be found on the Internet and printed on a piece of paper - visual perception helps to remember, and in the future it will not be needed
Do not forget that types A and B differ only in the arrangement of the orange and green twists, both options can be used.
Step-by-step instruction:
- Step 1 - Cut a piece of cable per meter, without stock, but of sufficient length with wire cutters or crimper blades.
- Step 2 - We retreat from the end of 2-4 cm, make a stripper a circular incision on the outer insulation, and then carefully remove it.
- Step 3 - The conductors are twisted in pairs, so before crimping we untwist all the pairs, straighten the conductors and distribute them according to the selected scheme. In addition to conductors, a nylon thread hides under the sheath - you just need to put it back.
- Step 4 - We trim the conductors. To do this, step back from the edge of the outer insulation of 1.0-1.3 cm and cut the wires with wire cutters strictly perpendicular to the axis of the twisted pair. We make sure that the colored tips are the same length.
- Step 5 - We insert the conductors into the connector and push it all the way.
- Step 6 - We produce crimping: insert the connector with conductors into the desired crimper connector (marked 8P) and squeeze the handle of the pliers. You can hear a click.
- Step 7 - We check the reliability of fastening - easily pull the cable, as if trying to get the conductors out of the connector. With the right crimp, the cores sit firmly.
- Step 8 - Testing the finished patch cord for serviceability. We insert the connectors into the tester sockets, turn on the device and follow the indication. If everything is in order, the lights will turn green in pairs. If there is no indication or a red light comes on - the procedure will need to be repeated.
The hand is filled quickly - after several independent crimps. The crimping skill is useful when moving to a new apartment, where network wires are hidden in baseboards or sewn into walls and connected to computer outlets.
No need to worry that the cable is too long or short - you can always compress the patch cord of the desired length. If the network cable suddenly bites the dog or it just bends, you can quickly make repairs.
You may also be interested to see how you can connect a twisted pair cable to each other, for this, follow this link.
Short video tutorial:
Cable crimp of category 5 and 6, what is the difference:
When there are no professional tools at hand:
Knowing the pinout of the twisted pair, you can quickly compress the patch cord, depending on its purpose. This skill is useful to any user of personal equipment, as it allows you to quickly respond to a signal break in the local network - completely replace the network cable or make minor repairs.
Have questions about pinout of twisted pair? Please ask them in the comments box, and we will try to explain the incomprehensible moments very clearly.